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PVC Insulated Thermocouple Cables

Category: Industrial & Instrumentation Cables

Industrial & Instrumentation Cables

Product overview

PVC insulated thermocouple cables are widely used for general-purpose temperature measurement and signal transmission in mild industrial environments. These cables serve as extension or compensating leads for thermocouple sensors, helping transmit accurate temperature signals from the sensing point to instrumentation devices.

The insulation is made of Polyvinyl Chloride (PVC), known for its flexibility, durability, and ease of installation. PVC offers good resistance to moisture, oil, and abrasion, making it suitable for indoor and moderately harsh conditions. While PVC is not ideal for high-temperature zones, it reliably performs in ambient temperatures up to 105°C (standard PVC) or up to 125°C (high-temp PVC).

PVC insulated thermocouple cables are available in various thermocouple types like K, J, T, and N, and often come with color-coded conductors as per ANSI or IEC standards. They can be constructed with twisted pairs, shielding, and outer jackets to suit applications like process control, HVAC systems, laboratories, food processing, and light industrial automation.

These cables are an economical solution for temperature signal transmission where thermal, mechanical, and electrical demands are moderate

Key features

  • Insulation Material: High-grade Polyvinyl Chloride (PVC)
  • Conductor Material: Thermocouple alloy conductors (e.g., Nickel-Chromium / Nickel-Aluminum for Type K)
  • Core Construction: Single pair, twisted pair, or multiple pairs depending on configuration
  • Shielding Options: Aluminum mylar tape or copper braided shield (for noise reduction)
  • Outer Sheath: PVC outer jacket for added mechanical and chemical resistance
  • Operating Temperature Range: -10°C to +105°C (standard PVC), up to 125°C (high-temperature PVC)
  • Voltage Rating: Typically rated up to 300/500V
  • Flame Retardant: Yes, with self-extinguishing properties in most grades
  • Chemical Resistance: Good resistance to oils, mild acids, and moisture
  • Color Coding: As per ANSI or IEC standards for thermocouple identification
  • Cable Diameter: Varies with conductor size and number of cores (typically 3 mm to 10 mm)
  • Conductor Sizes: Common sizes include 0.22 mm², 0.5 mm², and 1.0 mm²
  • Flexibility: Suitable for fixed installation and light-duty flexible applications
  • Applications: For low- to medium-temperature sensing and signal transmission in general industrial environments

Applications

  • General industrial temperature measurement
  • HVAC systems – monitoring air duct and ambient temperatures
  • Food processing – ovens, packaging, and cold storage environments
  • Plastic and rubber industries – extrusion and molding processes
  • Pharmaceutical and chemical labs – basic temperature monitoring setups
  • Power distribution panels – for thermal condition tracking
  • Automated machinery – embedded temperature sensing
  • Environmental chambers – low to medium temperature monitoring
  • Packaging machines – heat sealing and process temperature checks
  • OEM equipment – built-in temperature feedback systems
  • Refrigeration units – temperature control and logging
  • School and research labs – educational and non-critical experiments
  • Agricultural greenhouses – air and soil temperature monitoring
  • Control panels and instrumentation cabinets – temperature feedback wiring
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